- 437 Hammond Rd, Dandenong South
- 7am-3.30pm Mon-Fri
Modern data centres depend on accurately manufactured metal components to organise, protect and support critical IT infrastructure. From server rack frames and ventilated panels to equipment enclosures, modular structures and IT cage systems, every component must be manufactured consistently and to the required specifications.
KNS Metals provides precision data centre metal fabrication in Melbourne, supporting data centre contractors, infrastructure providers, equipment manufacturers and engineering teams with locally manufactured components.
Our in-house capabilities include flatbed and tube laser cutting, turret punching, metal perforation, CNC folding, welding, component assembly, powder coating and CAD/CAM prototype design. This allows us to support projects from early design and prototyping through to repeat production.
Whether you require a single prototype or an ongoing supply of data centre components, our experienced metal fabricators can manufacture to your drawings, dimensions, material requirements, and production schedule.
Data centre projects frequently require metal components that cannot be sourced as standard, off-the-shelf products. Equipment dimensions, room layouts, ventilation requirements, security measures and installation methods can vary significantly between facilities.
KNS Metals provides custom sheet metal fabrication for data centres, manufacturing components to suit each project’s specifications. Our team can work from supplied CAD files and technical drawings, or assist in developing production-ready designs through our CAD/CAM prototyping services.
By combining multiple fabrication processes through a single local provider, clients can streamline production and maintain greater consistency across related components.
Our capabilities can support:
Server and network equipment requires strong, accurately manufactured frames that support consistent equipment positioning and straightforward assembly.
Our custom server rack fabrication capabilities can support the production of:
Components can be laser-cut, punched, folded, welded and finished according to the approved drawings and intended application.
Airflow is an important consideration when designing enclosures and cabinets for heat-generating equipment. Perforated doors and panels allow air to move through an enclosure while still providing a physical barrier around the installed equipment.
KNS Metals manufactures:
Hole size, pitch, pattern and open area can be tailored to the project’s ventilation, visibility and design requirements.
Custom cabinets and housings can protect equipment, organise internal components and support integration into the wider facility.
Our data centre enclosure fabrication capabilities can be used for:
We can manufacture components in mild steel, stainless steel, galvanised steel and aluminium, depending on the required strength, weight, environment and finish.
IT cage systems and metal partitions can be used to separate equipment areas and support controlled access within shared or multi-user data centre environments.
Our fabrication services can support:
Each component can be manufactured to the client’s dimensions and prepared for integration with the nominated access and security hardware.
Modular construction requires components that can be manufactured consistently and assembled efficiently. Our CAD/CAM, laser cutting, tube cutting, CNC folding and welding capabilities allow us to produce repeatable metal parts for modular systems.
These may include:
Even relatively small components can affect how efficiently data centre equipment is installed and maintained. We can manufacture custom brackets, plates, frames and supports to suit client-supplied drawings and equipment layouts.
These components may include:
Precisely cut and folded components are easier to align during welding, assembly and installation. CAD/CAM-controlled manufacturing helps maintain the dimensions, hole positions and connection points specified in the approved design.
Data centre projects may require multiple identical racks, panels, brackets or frames. CNC-controlled fabrication supports repeatability across individual batches and ongoing production orders.
Perforations, louvres and ventilation openings can be incorporated directly into doors, panels and equipment housings. The position, pattern, and open area can be tailored to the client’s design and ventilation requirements.
Metal cabinets, screens, panels and enclosures create a physical barrier around important equipment. Material thickness, construction method and finish can be selected to suit the intended environment and use.
Tabs, slots, mounting holes and connection points can be incorporated during cutting and punching. This can reduce manual drilling and modification during assembly or on-site installation.
Our capabilities can accommodate individual prototypes, short production runs and repeat component manufacturing. This allows clients to validate designs before progressing to larger quantities.
Flatbed laser cutting produces accurate components from sheet metal and plate. The process is suitable for cabinet panels, doors, brackets, equipment covers, mounting plates and intricate custom profiles.
Tube laser cutting can manufacture precise structural and framing components from circular, square and rectangular hollow sections. Slots, holes, mitres, notches and connection details can be incorporated during cutting.
Turret punching is suitable for repeat perforations, ventilation patterns, mounting holes and formed features in sheet metal. It provides an efficient manufacturing option for cabinet doors, side panels, covers and larger production quantities.
Our seven-axis CNC press brakes allow sheet metal to be folded into accurate angles, channels, panels, cabinets and enclosures. CNC control supports repeatable results across multiple components.
Our welding capabilities allow cut and folded components to be joined to form frames, cabinets, enclosures, and assemblies. The welding method can be selected according to the material and design.
KNS Metals can bring fabricated components together into larger assemblies, helping clients reduce the number of separate suppliers involved in their production process.
Powder coating creates a durable and attractive finish for steel and aluminium components. A range of colours and finishes can be selected to complement equipment, branding, or project requirements.
Our CAD/CAM capabilities help convert technical drawings and concepts into production-ready components. Prototyping can be used to evaluate dimensions, alignment and assembly before commencing repeat production.
Mild steel provides strength, versatility, and cost-efficiency for frames, brackets, cabinets, equipment bases, and general infrastructure components. It can also be powder-coated to improve its appearance and surface protection.
Stainless steel provides durability and corrosion resistance for demanding environments. It can be used for enclosures, cabinets, brackets, and components that require a clean, long-lasting finish.
Aluminium is lightweight, corrosion-resistant, and well-suited to cabinets, panels, doors, frames, and equipment housings where reduced weight is beneficial.
Galvanised steel has a protective zinc coating that improves its resistance to corrosion. It can be suitable for internal structures, panels, and components that require additional surface protection.
The right material will depend on the component’s application, dimensions, load requirements, surrounding environment and required finish. Our team can review your specifications and help identify a practical fabrication approach.
We begin by reviewing your project requirements, including drawings, materials, quantities, tolerances, finishes and delivery schedule.
Our team assesses the supplied drawings and CAD files for manufacturing. Where required, we can assist with prototype development and design adjustments before production begins.
For new or complex components, a prototype can be produced to help confirm dimensions, alignment, fit and assembly.
Components are processed using the appropriate combination of laser cutting, tube laser cutting, turret punching, perforation and CNC folding.
Where required, individual parts are welded or assembled to form complete frames, panels, cabinets, and other fabricated structures.
Powder coating and other suitable finishes can be applied according to the material, application and client specifications.
Components are checked against the agreed drawings and production requirements before being prepared for collection or delivery.
Once the design and manufacturing process has been approved, components can proceed to short-run or repeat production.
Our team brings more than three decades of metal fabrication and manufacturing experience to every project.
KNS Metals operates from Dandenong South, giving Melbourne clients direct access to a local manufacturing team throughout the design, prototyping, and production process.
Laser cutting, tube laser cutting, turret punching, metal perforation, CNC folding, welding, assembly, and powder coating can be coordinated through a single provider.
We manufacture components to client drawings and specifications rather than limiting projects to standard sizes or profiles.
Our capabilities can support projects from initial prototype development through to repeat manufacturing.
We use modern CNC, CAD and CAM technology to produce accurate and repeatable components across a broad range of materials.
While our manufacturing facility is located in Melbourne, suitable fabricated components can be delivered to projects throughout Australia.
If you require a local manufacturing partner for server rack frames, ventilated panels, equipment enclosures, modular components or IT cage systems, speak to our friendly team at KNS Metals today. Our team can review your drawings, material requirements, component quantities and project schedule before recommending an appropriate fabrication process.
From prototype development and precision cutting to CNC folding, welding, powder coating and assembly, we provide the capabilities needed to keep data centre infrastructure projects moving.
Explore some of our latest metal fabrication work:
KNS Metals can manufacture server rack and cabinet frames, ventilated doors, perforated panels, equipment housings, custom enclosures, structural tube modules, IT cage panels, partitions, brackets, mounting plates and other precision sheet metal components. All products are manufactured according to the client’s drawings and specifications.
KNS Metals provides custom server rack fabrication and can manufacture rack frames, doors, side panels, mounting components and related assemblies. The exact scope will depend on the supplied design, required hardware and level of assembly. Contact our team with your specifications so we can confirm the appropriate manufacturing approach.
Yes. We manufacture perforated steel and aluminium panels using custom hole sizes, patterns, pitches and open-area percentages. These panels can be used for cabinet doors, side panels, equipment covers, partitions and other applications requiring ventilation.
Our team works with mild steel, stainless steel, galvanised steel and aluminium. The most suitable material will depend on factors such as required strength, component weight, environmental exposure, appearance and finishing requirements.
Yes. KNS Metals can manufacture from suitable client-supplied drawings and CAD files. Our CAD/CAM prototype design service can also help prepare or refine components for efficient production.
Yes. We can produce prototypes and initial samples before progressing to repeat production. Prototyping can help confirm dimensions, fit, alignment and assembly requirements.
Yes. Our CNC-controlled equipment supports consistent production across prototypes, small batches and repeat manufacturing orders. Production capacity and scheduling will depend on the component design, materials and required quantities.
Yes. Powder coating can be incorporated into the production process for suitable steel and aluminium components. It provides a durable finish and is available in a variety of colours and textures.
KNS Metals can manufacture framed cage panels, perforated partitions, structural tube frames, doors and associated metal components for IT cage systems. Components are produced according to the client’s drawings and prepared for integration with the nominated access-control and security hardware.
To prepare a quote, provide your technical drawings or CAD files, preferred material, component dimensions, quantities, tolerances, finishing requirements and required delivery date. If some details have not yet been finalised, our team can discuss what is required to move the project forward.
Yes. KNS Metals manufactures from its Dandenong South facility and can support suitable projects throughout Victoria and Australia. Delivery options will depend on the size, weight, quantity and destination of the fabricated components.
